HIGHLANDER™ HIGH EFFICIENCY WOODSTOVE
EPA Certified (5.76 grams/hr)
Model TR003 Owners Manual

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READ ALL INSTRUCTIONS CAREFULLY BEFORE STARTING THE INSTALLATION OR OPERATING THE STOVE. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE, BODILY INJURY, OR EVEN DEATH.		DO NOT USE THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TRAILER OR TENT — NO EXCEPTIONS!
		This stove meets Test Standards: UL 1482-1996 U.S. & ULC-S627 Canada

SAFETY INSTRUCTIONS

1. The installation of this stove must comply with your local building code rulings. Please observe the clearances to combustibles (see figure 1, figure 2 & figure 3). Do not place furniture or other objects within the clearance area.
2. Verify that the stove is properly installed before firing the stove for the first time. After reading these instructions, if you have any doubt about your ability to complete your installation properly, you must obtain the services of a professional licensed installer familiar with all aspects of safe and correct installation. DO NOT use temporary or makeshift compromises during installation.
3. DO NOT store wood, flammable liquids or other combustible materials too close to the unit. Refer to certification label on back of unit (see figure 1, figure 2 & figure 3).
4. Do not install this stove in a mobile home, manufactured home, trailer or tent (NO EXCEPTIONS! per HUD Federal Standard: 24 CFR Ch.XX).
5. If any parts are missing or defective, please notify the dealer or manufacturer immediately. DO NOT OPERATE A STOVE THAT IS MISSING ANY PARTS!
6. Do not tamper with combustion air control beyond normal adjustment capacities.
7. Always connect this stove to a chimney and vent to the outside. Never vent to another room or inside a building. DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.
8. DO NOT CONNECT a wood burning stove to an aluminum Type B gas vent. This is not safe. Use approved masonry or a UL 103 HT (U.S.) / ULC-S629 (Canada) Listed Residential Type and Building Heating Appliance Chimney. Use a 6" diameter chimney, that is high enough to give a good draft (see specifics in chimney installation instructions.)
9. Be sure that your chimney is safely constructed and in good repair. Have the chimney inspected by the fire department or a qualified inspector. Your insurance company may be able to recommend a qualified inspector.
10. Creosote or soot may build up in the chimney connector and chimney and cause a house/building fire. Inspect the chimney connector and chimney twice monthly during the heating season and clean if necessary (see Maintenance & Service Hints).
11. In the event of a chimney fire, turn the air control to closed position, leave the building and CALL THE FIRE DEPARTMENT IMMEDIATELY! Have a clearly understood plan on how to handle a chimney fire by contacting your local or provincial fire authority for information on proper procedures in the event of a chimney fire.
12. To prevent injury, do not allow anyone to use this stove who is unfamiliar with the correct operation of the stove.
13. Do not operate stove while under the influence of drugs or alcohol.
14. For further information on using your stove safely, obtain a copy of the National Fire Protection Association (NFPA) publication, "Using Coal and Wood Stoves Safely" NFPA No. HS-10-1978. The address of the NFPA is:
    Battery March Park, Quincy, MA  02269.
15. Dispose of ashes in a metal container with a tight fitting lid. Keep the closed container on a noncombustible floor or on the ground, well away from all combustible materials. Keep the ashes in the closed container until all cinders have thoroughly cooled. The ashes may be buried in the ground or picked up by a refuse collector.
16. The paint used on your stove may give off smoke and/or odor during the first fires. This may occur during the first 12 to 15 fires until the paint has cured. After the paint has cured this will end and not reoccur. Persons with lung conditions or owners of susceptible domestic pets (such as birds) should take prudent precautions. Open windows and doors as needed to clear smoke and odor. If the stove is overfired, paint discoloration will occur.
17. This stove has a painted surface which is durable but it will not stand rough handling or abuse. When installing your stove, use care in handling. Clean with soap and warm water when stove is NOT hot. Do not use any acids or scouring soap, as these solvents wear and dull the finish.
18. The walls of the firebox may become slightly distorted after a period of use. A slight distortion will not affect the operation of the stove.
19. While stove is in operation, all persons, especially young children should be alerted to the hazards from high surface temperatures. Keep away from a hot stove to avoid burns or clothing ignition.
20. If small children will be in the same room as the stove during operation, provide a sturdy barrier to keep them at a safe distance from the stove. NEVER LEAVE SMALL CHILDREN UNSUPERVISED when they are in the same room as the stove.
21. Keep stove area clear and free from all combustible materials, gasoline, and other flammable vapors and liquids.
22. To prevent burns, always wear protective clothing, leather hearth gloves and eye protection, while tending the fire.
23. While in operation, keep the feed door closed at all times except while tending the fire.
24. Do not overfire the stove. Overfiring will occur if the feed door or ash clean-out cover are left open during operation. Such actions will result in very dangerous operating conditions.
25. DO NOT ELEVATE FIRE! Build fire directly on the bottom of the firebox. This stove has not been tested with the use of grates, andirons, or other means of elevating fire and should not be used.

NOTICE: Vogelzang International Corp. grants no warranty, stated or implied, for the installation or maintenance of your wood stove and assumes no responsibility of any incidental or consequential damages.
 

1. Uncrate the stove and remove cardboard packing and protective poly bag. Remove pedestal base (#5) from carton. (Save cardboard for further assembly.)
2. Remove parts from inside stove. Parts include:
   Blower Assembly (#1), Pedestal Front (#4), two (2) Pedestal Sides (#3), Pedestal Back (#2), and Hardware Pack (#27) located inside firebox.
   NOTE: Stove may be lightened during installation by removing fire brick. Replace firebrick before using. There are three different sizes brick. Note the location of each while removing or refer to illustration 1 for proper location inside firebox.
3. Assemble pedestal using fasteners provided in hardware pack. Attach both sides (#3) to pedestal front (#4) then attach pedestal back to sides.
4. Place flattened carton on floor and place base (# 5) face side up on carton.
5. Place pedestal assembly on top of base. Align holes in pedestal sides with holes in base. Insert bolts into each hole.
6. Carefully tip the base assembly back, place a lockwasher and thread a nut onto each bolt. Tighten all pedestal hardware.   
7. Replace the pedestal base assembly to the upright position.
8. After properly locating floor protector (see figure 1) to accommodate minimum stove clearances,
   place pedestal in position on floor protector.
9. Carefully position stove body onto base assembly. Angle brackets attached to bottom of stove must fit inside pedestal assembly. Using selftapping screws, attach pedestal base to stove using two screws on each side. NOTE: Stove body is HEAVY. Make sure you have adequate help to lift stove body onto pedestal and use proper lifting techniques.
10. Attach blower assembly (#1) to the bottom rear of stove. Use two screws to attach blower to the underside of stove and two screws tot attach blower to pedestal base. Insert the ash drawer (# 13)
11. Route the power cord away from stove. Do not allow the power cord to touch any hot surfaces. Keep power cord at least 12” from stove surfaces. Attach rear deflector to the rear side corners of the stove using four self-tapping screws.
12. Once stove is positioned, plug power cord into a grounded 120v outlet.

Locating Stove

1. The stove must be placed on solid concrete, solid masonry, or when installed on a combustible floor, on a listed floor protector, such as Hy-C or Imperial Model UL 3648BK or equivalent with 0.8 R-factor. (NOTE: to calculate R-value of alternative materials see page 17). The base must extend at least 18” beyond the front of the access door, 8” to the sides of fuel opening, and must extend under and 2 inches beyond either side of the stove pipe if it is elbowed towards a wall. (See figures 1 & 3 and consult local building codes and fire protection ordinances). A grouted ceramic floor tile installed per local building code is considered a durable equivalent.
2. The stove must have its own flue. Do not connect this unit to a chimney flue serving other appliances.
3. After observing the clearances to combustible materials (see figure 1, figure 2 & figure 3), locate your floor protector accordingly (figure 1) and carefully place the stove in your selected location. Install stove pipe, elbows, and thimble as required, utilizing either a recently cleaned and inspected 6" masonry chimney or a 6" i.d. listed chimney.
4. Use 6" round black stove pipe, not galvanized stove pipe. Secure pipe sections with three (3) sheet metal screws in each stove pipe and/or elbow joint to firmly hold the pipe sections together. Do NOT connect this stove to any air distribution or duct system.
5. Recheck clearances from the stove, connector stove pipe, and corner clearances using the illustrations (figure 1, figure 2 & figure 3) and your local building codes or fire protection ordinances.
   NOTE: Drywall faced with brick or stone should be considered a combustible surface.
6. DO NOT INSTALL THIS STOVE IN A MOBILE HOME, MANUFACTURED HOME, TRAILER OR TENT – NO EXCEPTIONS! (HUD Federal Standard: 24 CFR Ch.XX)
7. The clearances provided are minimum dimensions determined by Omni Test Laboratories, Inc., the manufacturer’s testing laboratory. Installation of this stove must comply with the latest edition of NFPA 211 for reduced clearances and/or your local building code rulings. Use whichever minimum dimensions are LARGEST.
   Failure to follow these minimum clearance requirements may result in an unsafe installation and could cause a fire.
8. This stove meets U.S. Test Standard:
   UL 1482-1996 and Canadian Test Standard ULC-S627.
9. Always locate stove to provide a source of fresh air into the room where the unit is installed. Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions.

Fig. 1    TOP VIEW Minimum Clearance Dimensions from Combustible Surfaces:

Fig. 3  Minimum Clearance Dimensions from Combustible Surfaces (front and side views)

Firebrick Assembly

Firebrick extends the life of your stove and radiates heat more evenly. Check to see that all firebricks are in their correct positions and have not become misaligned during shipping or assembly. If removed for ease of locating stove, firebrick must be replaced before firing. See figures 4a – 4c, for proper positioning.
 

Fig. 4a - Step 1, Bottom Firebrick Installation

Connector Pipe Installation

1. The tapered end of the connector stovepipe fits into the stove flue collar.
2. Horizontal pipe runs must slope upwards towards the chimney at least 1/4" per foot of horizontal run.
3. You must have at least 18 inches of clearance between any horizontal piping and the ceiling.
4. The pipe cannot extend into the chimney flue (figure 5).
5. Secure pipe/elbow sections with three (3) sheet metal screws at each joint to make the piping rigid.
6. It is recommended that no more than two (2) 90° bends be used in the stovepipe installation. The use of more than two 90° bends may decrease the amount of draw and possibly cause smoke spillage. Where possible, use only corrugated (nonadjustable) elbows. These provide a better seal.
7. The connector pipe must not pass through an attic or roof space, closet, or any concealed space, or floor, ceiling, wall or combustible construction. (See Chimney Connector Systems and Clearances.). A UL HT Listed (U.S.) or ULC-S629 (CANADA) chimney must be used from the first penetration of ceiling or wall to the chimney cap. Never use single wall connector pipe as a chimney - a house fire could result.

Fig. 5  Stovepipe / Flue Connections:

Chimneys perform two functions:  

1. As a means of exhausting smoke and flue gases which are the result of fuel combustion. 
2. The chimney provides "draft" which allows oxygen to be continuously introduced into the appliance, so that proper combustion is possible. This stove relies on natural draft to operate.

NOTICE: Always provide a source of fresh air into the room where the stove is located. Failure to do so may result in air starvation of other fuel burning appliances and the possible development of hazardous conditions, fire or death.

Note, your stove does not create draft. Draft is provided by the chimney. To achieve proper draft your chimney must meet the three minimum height requirements. (See figure 7, figure 8, figure 9) A minimum of 0.05 w.c. (measured in water column) is required for proper drafting to prevent back puffing, smoke spillage, and to maximize performance. (Gauges to measure draft are readily available at stove stores and are economical to rent or purchase.)

Factors such as wind, barometric pressure, trees, terrain and chimney temperature can have an adverse effect on the draft. The manufacturer cannot be held responsible for external factors leading to less than optimal drafting.

Should you have a problem with inadequate draft, you should contact a licensed heating and cooling contractor for assistance in solving the problem.

IMPORTANT Installation Points

1. Size chimney flue to stove collar. This stove requires a 6” diameter flue.

2. Never connect this unit to a chimney serving another appliance.

3. The chimney must meet all minimum height requirements.

4. Never use a chimney to ventilate a cellar or basement.

5. Contact your local building authority for approved methods of installation and any necessary permits and/or inspections.

NOTE: It is recommended that you contact a licensed heating and cooling contractor (consult your local yellow pages) for chimney installation.

Manufactured chimney with the proper required UL listing is available from most home centers, hardware stores, and HVAC supply stores.

You may wish to view chimney manufacturers’ information on-line. See, www.duravent.com, www.selkirkinc.com, www.mtlfab.com.
 

Venting a stove directly into a fireplace does not meet code and should not be attempted. (This constitutes connection to another appliance - the fireplace.) Combustion products will be deposited and build up in the firebox or fireplace. The stove warranty will be void with such an installation. Do not create a hazard in your home by connecting in this manner.

Fireplace Installation

Directly connecting the stovepipe into the existing masonry chimney (see figure 10 "Type A" fireplace conversion) of the fireplace is the only approved method of installation. This is a complicated and involved process and to insure safety should only by done by a qualified installer.

1. An entry hole must be cut through the masonry and tile liner with minimal damage to the liner. At least 8" of liner must remain below the entry position. When locating the stove and stovepipe, all minimum clearances must be observed from combustible surfaces including mantels, combustible trimwork, ceilings and walls. Positioning the center of the stove pipe entry into the chimney 24" below the ceiling should insure proper clearance for a 6" stovepipe. 

2. Install a metal or fire clay (5/8" minimum thickness) thimble. Make sure the thimble is flush with the inner surface of the chimney liner and does not protrude into the flue (see figure 4).

3. Secure the thimble with refractory mortar. The thimble should be surrounded by 8" of solid unit masonry brickwork or 24" of stone.

4. Install the stovepipe into the thimble as far as possible without extending past the flue lining (see figure 4 & figure 6).

5. A small airspace (about 1/2") should remain between the stovepipe and thimble to allow for expansion of the pipe. Seal this airspace with high-temperature caulking or ceramic wool.

6. Secure and seal the damper in the closed position using high-temp caulking, ceramic wool, or furnace cement. Also check to see if the chimney has a cleanout. If it does, make sure it is closed and sealed as well. A leaky cleanout will greatly reduce draft efficiency.

Operating Instructions

Operating Tips

Preventing Creosote Buildup

1. Burn with air control open for several minutes at numerous intervals throughout the day during the heating season, being careful not to over-fire the unit.
2. Burn stove with air inlet control wide open for several minutes every time you apply fresh wood. This allows wood to achieve the charcoal stage faster and burns wood vapors which might otherwise be deposited within the heating system.
3. BURN ONLY SEASONED WOOD. Avoid burning wet or green wood. Seasoned wood has been dried for at least one year.
4. A small fire is preferable to a large smoldering one that can deposit creosote within the heating system.
5. Establish a routine for the handling of fuel, wood burner and firing technique. Check daily for creosote build-up until experience shows how often you need to clean for safe operation. Be aware that the hotter the fire, the less creosote is deposited and weekly cleanings may be necessary in mild weather even though monthly cleanings may be enough in colder months.

Maintenance & Service Hints

CHIMNEY DRAFT: Draft is a function of the chimney, not the stove — do not expect the stove to draw. Smoke spillage into the house or excessive buildup of condensation or creosote in the chimney are warnings that the chimney is NOT functioning properly. Correct the problem before using the stove. Following are some possible causes for improper draft.

1. The connector stovepipe may be pushed into the chimney too far, stopping the draft.

2. If the chimney is operating too cool, water will condense in the chimney and run back into the stove. Creosote formation will be rapid and may block the chimney. Operate the stove at a fire level high enough to keep the chimney warm preventing this condensation.

3. If the fire burns well but sometimes creates excessive smoke or burns slowly, it may be caused by the chimney top being lower than another part of the house or a nearby tree. The wind blowing over a house or tree, falls on top of the chimney like water over a dam, beating down the smoke. The top of the chimney should be at least three (3) feet above the roof and be at least two (2) feet higher than any point of the roof within ten (10) feet.

GLASS CARE

The following usage and safety tips should be observed:

1. Inspect the glass regularly for cracks and breaks. If you detect a crack or break, extinguish the fire immediately and contact the manufacturer for a replacement.

2. Do not slam the door or otherwise impact the glass. When closing doors, make sure that logs or other objects do not protrude to impact the glass.

3. Do not build fires against (or that might fall against) the glass.

4. Do not clean the glass with materials that may scratch (or otherwise damage) the glass.

Gasket and Glass cleaning products are available at local retail home centers. Manufacturers of cleaning products include, A.W. Perkins Co. (www.awperkins.com) or Rutland Products (www.rutland.com).

After extensive use, the gasket material which provides glass and door seal may lose it’s resiliency and will need to be replaced. Inspect glass and door gaskets periodically to ensure proper seal; if gaskets become frayed or worn, replace immediately.

Glass Replacement Procedure:

1. Ensure appliance is not in operation and is thoroughly cooled.

2. Remove screw and glass clip. (See parts list and diagram.)

3. Lift glass out from glass clip.

4. Remove old gasket and clean glass.

5. Replace new gasket starting at the bottom of glass working along edges, being sure to center gasket channel on glass.

6. Trim to length and butt ends together.

7. Replace glass into door, being sure not to overtighten screw and clip.

Door Gasket Replacement Procedure:

1. Ensure appliance is not in operation and is thoroughly cooled.

2. Remove old door gasket and clean channel.

3. Using an approved, high temperature gasket cement, apply a thin coat in bottom of channel.

4. Starting at hinge side of door, work gasket into channel around door unit, end butt and trim to
   length.

5. Close door and allow three to four hours for cement to set before firing appliance.

CHIMNEY MAINTENANCE:

CREOSOTE Formation and Removal

When wood is burned slowly, it produces tar and other organic vapors which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. If ignited, this creosote creates an extremely hot fire which may ignite surrounding materials resulting in a building fire.

The chimney connector and chimney should be inspected at least twice a month during the heating season to determine if a creosote buildup has occurred.

If creosote has accumulated, it should be removed. Failure to remove creosote may result in ignition and may cause a house/building fire. Creosote may be removed using a chimney brush or other commonly available materials from your local hardware retailer.

Chimney fires burn very hot. If the unit or chimney connector should glow red, reduce the fire by closing the inlet air control and immediately call the fire department.
 

A fire in the firebox may be smothered by pouring a large quantity of coarse salt, baking soda, or cool ashes on top of the fire.

Wiring Diagram for TR003 HIGHLANDER™ HIGH EFFICIENCY WOODSTOVE:

Floor Protector Material Calculations

This stove has been tested for and must be installed on a floor protector with the proper Thermal Resistance or R-value as stated in the installation instructions for Locating Stove, step 1, of this manual. If the floor protector materials listed in the instructions are not available, materials with an equivalent R-value may be substituted.

Alternate materials may be rated with C-factor (Thermal Conductance) or k-factor (Thermal Conductivity) ratings which must be converted to R-value to determine if the alternate material meets the tested requirements. The following instructions provide the proper information and formulas for conversion to R-value.

To determine if alternate materials are acceptable follow this sequence.

Order replacement parts for the TR003 Highlander High-Efficiency Stove

Wood stove accessories

Chimney connector systems and clearances 

This Vogelzang heating appliance is safe when installed properly and will provide you with years of service. However, always exercise good judgment when you are using this stove. You are dealing with FIRE! Fire is inherently dangerous and must be treated with respect. Stay warm and in good health!

Respectfully yours,

Steve Vogelzang

Proprietor

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